Chemical Dispersions
& Masterbatches
Seacon manufactures chemical dispersions for the rubber industry and chemical masterbatches for the plastics industry at our state-of-the-art factory in Charlotte, NC. Though in rubber we use the term “dispersions” and in plastics we use “masterbatches,” the concept is the same. We pre-disperse chemicals into a binder system to make slabs, sheets, pellets, and mini-pellets.
These forms are preferred for a variety of reasons: easier to weigh, better housekeeping, no risk of dust cloud explosions, quicker and better dispersion in rubber compounds, cleaner and more precise incorporation on a two roll open mill, consistent and dust-free side port metering during continuous extrusion, compatibility with automated pneumatic material handling systems, etc.
Chemicals | rubber accelerators & other curatives chemical blowing agents |
Activity levels | Rubber chemical dispersions – 70-80% Masterbatches for plastics – 25-50% |
Product Forms | slabs and sheets Pastes 6mm pellets 1.5mm mini-pellets |
Filtration | 40-100 mesh. Finer mesh filtration can be studied |
Color Coding | Pigments can be added for color coding to reduce human error during weighing |
Binder systems | EPR + EVA + Oil SBR + Oil EVA PE |
“Seacon has blended tons of product for us this year and you have done a great job of managing it all.”
“Thank you so much, you have no idea how helpful it is when they say to jump and we actually can! You guys rock!”
“Seacon is a great vendor to work with from the quality of the product to the great customer service they offer.”